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Safety Engineer CAE Job – Expleo, Chennai

Expleo Group · 📍 Chennai, Tamil Nadu

Private JobsDegreeEngineeringTamil Nadu

Posted 6 Oct 2026 · 6 min read

Job overview

EducationDegree
Experience3–7 years
Job typeFull-time
LocationChennai, Tamil Nadu

Requirements

QualificationB.E, B.Tech (Mechanical, Automobile), M.E or M.Tech

Job overview

Expleo Group is hiring a Safety Engineer CAE for its Chennai location in Tamil Nadu. The role builds safety simulation models and runs occupant simulations aimed at five-star crash ratings.

Chennai has a deep pool of automotive, energy and technology companies, so experience gained here is easy to carry to your next role. The listing marks this opening as on-site, so you should be ready to work from the location every working day.

What the Safety Engineer CAE will do

Based on the employer’s listing, the main duties are:

  • Develop and integrate safety FE models at vehicle, subsystem and component level.
  • Run sled and full vehicle occupant simulations for frontal or side impact ratings.
  • Work to US NCAP and Euro NCAP programmes.
  • Use Primer, ANSA and LS-DYNA, which the listing makes mandatory.
  • Apply strong engineering fundamentals.

The exact split of tasks may vary by team, so confirm the details during the interview.

Eligibility and experience

Expleo asks for B.E, B.Tech, M.E or M.Tech in Mechanical or Automobile with three to seven years. The listing asks for 3–7 years of relevant experience, so it is aimed at candidates who already have solid hands-on work behind them.

Skills that will help you

If you can show the following, your profile will stand out:

  • LS-DYNA, ANSA and Primer.
  • Understanding of metals and composites.
  • Postgraduate degree preferred.
  • Human body model exposure is a plus.

Back each skill with one short example, because interviewers usually test the claims on your CV.

Three themes run through the listing: LS-DYNA, occupant simulation and NCAP ratings. If your profile touches at least two of them, say so in the first lines of your CV.

Who should apply

It suits crash simulation engineers with three to seven years of automotive experience. It is not the best match for someone who wants a completely different type of work or has no interest in this field.

A typical working day

On a normal day in this position you can expect to develop and integrate safety FE models at vehicle and work to US NCAP and Euro NCAP programmes. On busier days you may also be asked to apply strong engineering fundamentals. Treat this as a typical picture rather than a fixed timetable, since priorities move from week to week.

How to prepare for the interview

Expect questions on the core subject of the job, such as design reasoning, drawings, standards and how you check your own work. Prepare one project where you can explain every decision from requirement to final output.

Read the full listing the night before and mark every phrase you cannot explain. Those are the places where follow-up questions will come. One likely question is how you would run sled and full vehicle occupant simulations for frontal or side impact ratings. Another may ask how you would use Primer, ANSA and LS-DYNA. Spend extra time on LS-DYNA, occupant simulation and NCAP ratings, because the listing points to them.

Resume tips for a Safety Engineer CAE application

Put your degree and your strongest technical area at the top. List software and standards by name, and next to each one write what you actually produced with it.

Check every date, company name and spelling before you upload. Small errors make a CV look careless.

Use the words of the listing where they are true for you. If the employer writes LS-DYNA or occupant simulation, make sure those exact words appear in your CV. Give proof for LS-DYNA, ANSA and Primer, and for understanding of metals and composites, with a project, a figure or a result next to each.

Career growth after this role

Engineers who build depth in one product area can move into senior design, technical lead or product ownership roles over the years. Keep a record of your results each quarter. It makes promotion talks and future job searches much easier.

The exact path depends on Expleo Group, so ask about training, rotation and promotion during the interview. A short question about how new joiners are supported shows maturity and interest.

Questions to ask the recruiter

Use the closing minutes of the call wisely. Questions like these work well for this opening at Expleo Group:

  • Will the role involve direct contact with customers or only internal teams?
  • How will my first three months be reviewed?
  • How does the team share knowledge and handle handovers?
  • What qualities make someone successful in this team?

Jot down the answers right after the discussion while the details are fresh.

Common mistakes to avoid

Many candidates list every tool they have heard of. Mention only the ones you can discuss in detail, because follow-up questions come quickly.

Also avoid applying several times with different CV versions, because duplicate profiles can confuse the screening team at Expleo Group. Reply quickly to interview calls and keep your documents ready.

How to apply for the Safety Engineer CAE job

The safest way to apply is the official Expleo Group portal. Use the apply button here and avoid any third-party form. Keep your CV to two pages, match your summary to the listing and attach a short cover note if the portal allows it.

Watch your inbox for a few weeks, as larger companies often take time to shortlist.

Frequently asked questions

Can a fresher apply for this Safety Engineer CAE job?

Freshers are unlikely to be shortlisted, because the employer expects 3–7 years of relevant experience. Build experience first and apply for this kind of role later.

Is LS-DYNA mandatory?

Yes. The listing says proficiency in Primer, ANSA and LS-DYNA is mandatory.

Which strengths matter most to the employer?

The listing stresses LS-DYNA, ANSA and Primer. It also points to understanding of metals and composites, and to human body model exposure is a plus. Give a real example for each, because examples persuade recruiters more than adjectives.

Which location will I work from?

The employer lists Chennai, Tamil Nadu as the work location. Check the final site address with the recruiter, especially if the company has several offices nearby.

Quick facts

  • Company: Expleo Group.
  • Location: Chennai, Tamil Nadu.
  • Experience: 3–7 years.
  • Job type: Full-time.
  • Education: B.E, B.Tech (Mechanical, Automobile), M.E or M.Tech.
  • Work mode: on-site.
  • Application route: Official company career portal.

Stay safe while applying

Be careful with unknown phone numbers and chat messages. Apply only through the official company portal linked on this page.

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